TURNKEY COMMISSIONING & INTEGRATION · IRELAND & UK

PAT Installation & System Integration

End-to-end on-site deployment, optical calibration, and control system integration for inline NIR, Raman, and process testing hardware. We bridge the gap between analytical instrumentation and your plant PLC/DCS architecture with full regulatory compliance.

ComplianceGAMP 5 & 21 CFR Part 11
ProtocolsOPC UA · Modbus · Profinet
DeploymentIreland & UK On-site
Process Automation Architecture
Rev 3.4
PAT System Integration Flow
Typical inline spectrometer to plant SCADA/DCS topology
01

Process Interface & Probe Mounting

Sanitary flanges, sight-glass adaptors, and ATEX/hazardous zone probe assemblies.

02

Analyzer & Fiber Optical Cabling

Rigidized IP65/NEMA 4X enclosures and precision fiber runs to spectrometer engines.

03

DCS / SCADA / PLC Data Link

Bidirectional OPC UA, Modbus TCP/IP, Profinet, and 4-20mA industrial outputs.

Host Network InterfacesReal-Time Bus
DeltaV DCS
Siemens PLC
Rockwell / CIP
Turnkey SAT, IQ/OQ protocols & factory engineer handoff.
Lifecycle Engineering

Structured 4-Stage Installation & Integration

From optical docking to automated batch system sign-off, our certified field engineers follow strict protocols built for regulated pharma, biopharma, and continuous manufacturing facilities.

01
Physical & Mechanical Installation
Rigid mountings & optical alignment

Full mechanical positioning, vibration-isolated mounting, optical bench alignment, and cleanroom-compliant physical integration.

Key Deliverables
  • Vibration and leveling sign-off
  • Process flange and optic docking
  • Hazardous zone (ATEX/IECEx) compliance
02
Utility & Environmental Verification
Power, purge gas & ambient stability

Precise confirmation of pneumatic supplies, purge gas line integrity, clean dry air (CDA), thermal stability, and power filtering.

Key Deliverables
  • Purge pressure and flow confirmation
  • UPS and power conditioner checkout
  • Ambient temperature and humidity logs
03
PLC/DCS & SCADA Interfacing
Deterministic automation integration

Hardwired I/O and industrial Ethernet bus setup connecting process analyzers directly to DeltaV, Siemens, Rockwell, or batch systems.

Key Deliverables
  • OPC UA, Modbus TCP and Profinet testing
  • Real-time spectral data streaming
  • 21 CFR Part 11 handshake protocol
04
Commissioning & Operational Handover
IQ/OQ verification & team enablement

Comprehensive qualification documentation, baseline performance testing, standards validation, and complete operator training.

Key Deliverables
  • Executed IQ/OQ qualification protocols
  • System acceptance test (SAT) certificate
  • SOP documentation and staff handover

Need turnkey IQ/OQ validation protocols for your site?

Our specialists provide pre-installation site surveys, utility readiness checklists, and full qualification support.

Process Solutions

Process Analytical Technology & Spectrometers

Accelerate manufacturing cycles and maintain rigorous batch quality with dedicated process spectroscopy, non-invasive optical probes, and compliant analytics.

Process analytical technology monitoring unit
Process Analytical Technology
PAT Solution Hub
In-line and on-line optical spectroscopy systems designed for continuous manufacturing, real-time release testing, and regulated process control.
Real-time blend uniformity & drying endpoint monitoring
Fiber-optic multiplexed probe integration for harsh lines
Compliant with 21 CFR Part 11 and cGMP data integrity
Custom flow cells for liquids, slurries, and powders
Bruker Matrix-F series process spectrometer unit
Industrial Spectroscopy
Bruker Process Spectrometers
Rugged FT-NIR spectrometers and process sensors engineered for non-destructive solid and liquid testing directly inside industrial process lines.
MATRIX-F II multiplexed FT-NIR for up to 6 measurement points
Bruker BEAM compact solid-state NIR for blenders & dryers
ATEX and explosion-proof certified housing options
Direct DCS and SCADA industrial communication protocols

Real-Time Optimization

Instantaneous batch-to-batch monitoring and closed-loop process feedback.

Turnkey Integration

Complete hardware mounting, optical fiber routing, and automation integration.

Chemometric Calibration

Expert model development, transfer assistance, and method qualification support.

Need technical validation for your production facility?

Our specialists provide application consultation, feasibility testing, and integration advice across Ireland & the UK.

Request Application Consultation
Laboratory & Process Support

Expert Lifecycle Services for Regulated Environments

Protect analytical accuracy, regulatory standing, and instrument uptime with dedicated engineering and compliance support across Ireland and the UK.

Qualification & Validation
Compliance & Audit Readiness
Qualification & Validation
Comprehensive compliance packages designed for regulated pharmaceutical, biopharma, and testing laboratories across Ireland and the UK.
  • IQ/OQ/PQ protocols tailored to instrument specifics
  • GAMP 5 aligned documentation and data integrity verification
  • Method transfer, verification, and operator training
  • Annual re-qualification and change control documentation
Preventive Maintenance & Support
Maximum Uptime
Preventive Maintenance & Support
Scheduled maintenance, calibration, and rapid emergency intervention ensuring your analytical instrumentation performs reliably under heavy workflows.
  • Periodic optical calibration and wavelength verification
  • Original manufacturer spare parts and certified consumables
  • Rapid on-site response and diagnostic breakdown repair
  • Customizable service level agreements (SLAs)
Integrated Coverage
Complete Lifecycle Assurance

From initial project design and feasibility through qualification, routine maintenance, and hardware lifecycle transitions, our teams provide complete analytical reassurance.

Core Assurance Pillars

  • End-to-end support from installation to decommissioning
  • Dedicated local application specialists & certified engineers
  • Guaranteed compliance with MHRA, HPRA, and FDA standards
  • Priority technical support desk and fast ticket resolution
Application Support

Discuss Your Analytical Application

Connect with our technical application specialists to evaluate spectrometer fit, feasibility studies, qualification requirements, and full lifecycle support for your laboratory or manufacturing environment.

Regulated Compliance Assurance

Method validation, IQ/OQ qualification, and audit-ready data workflows for GMP environments.

Application-Led Process Integration

Tailored NIR, Raman, and powder testing configurations aligned to your specific manufacturing line.

Rapid Technical Feasibility

Direct access to senior spectroscopy specialists and application engineers across Ireland and the UK.

Contact Us - Antech Solutions
Complete the consultation details below and an application specialist will contact you within one business day.